Smart Industrial Empire

038 Worker classification system

() Yang Guang was completely confused by the prospect plan that Yun Fei said.Ten processing centers, the price alone has to exceed 500 million!Although Qingfeng Machinery is developing rapidly today, can the boss have such courage?

People like Yang Guang have noticed the development of the CNC workshop, adding more equipment almost every month!Almost all of these equipments entered Qingfeng Machinery Factory under the complaints of the boss Wang Qingfeng.Could Wang Qingfeng, who was not very aggressive in the first place, agree to Yun Fei's plan?

"Master, don't worry, I understand what to do." Yun Fei's words have already reached this level, how can Yang Guang not understand.Most of the skilled CNC technicians in the whole workshop were trained by Yun Fei. When he came, he had already started the mode of old people bringing new ones. <This kind of apprentice who has no foundation to operate the machine is because the model of his training comes from the factory where he used to work.

Due to his original thinking mode, Yang Guang formulated the training plan for apprentices in great detail.For the new apprentices, he asked the skilled workers who brought these apprentices to start teaching the theory first, and wait until the apprentices had almost learned the theory before starting to touch the machine tools.

In other words, during the month that Yang Guang managed the CNC workshop, almost all the apprentices who entered the CNC workshop did not work and received their wages for nothing.

Private enterprises are different from state-owned enterprises. The purpose of the existence of enterprises is to make profits, and it is impossible to spend a lot of time, energy and money to train apprentices.After all, in this era, with the rapid growth of the domestic economy, the development of the entire machinery industry is like a blowout, and countless new factories have been established. There is a particularly large demand for skilled cao workers, especially those with good skills.In the past few years, many private factories spent a lot of energy to train their skilled workers, but they did not expect that most of the workers left their old employers under the temptation of money.

Qingfeng Machinery had also hooked up with many workers from other factories outside, and Yunfei also had no favorable impression of those workers who had no sense of belonging to the company and were too mobile.

It is precisely because of this that Wang Qingfeng is particularly worried that the skilled workers trained by his factory with a lot of energy will be seduced by other factories, and then his factory will make wedding dresses for others.Yun Fei also had the same concerns, so except for the first batch, the latter workers only taught basic operations and no longer trained in programming.

In Yunfei’s original world, many mechanical processing factories, especially in CNC machining, divide workers into very detailed divisions. Each factory only needs to ensure the stability of a few technicians in programming and process design. For front-line cao workers , without any attention at all.

The main job of front-line cao workers is to clamp the parts to be processed on the CNC machine tool, then press the green start button, and wait for the parts to be processed before taking them off.Repeating these actions every day is basically equivalent to a cheap robot.Especially in factories that produce high-volume products, one worker operates several machine tools.Anyone who has no foundation in numerical control or mechanical processing can do this kind of work after a short period of training.

Therefore, any factory will not care about the departure of such front-line workers without the slightest technical content.Yunfei's current plan for Qingfeng Machinery's CNC workshop basically operates according to this model.

Yang Guang has not been in Qingfeng Machinery for a long time, so he is not very clear about this.In his philosophy, workers who operate machine tools must be proficient in the machine tool, otherwise it will be a severe test for the service life of the machine tool.Especially for these precise CNC machine tools, if the spindle is hit slightly, the entire spindle may be scrapped.

The reason why Qingfeng Machinery's CNC workshop has developed so rapidly is mainly because Yun Fei, a person from later generations, knows the prospects of this industry.Out of blind trust in Yunfei, although Wang Qingfeng complained for several days every time he bought a CNC machine tool, but after finishing the statistics at the end of the month, he saw the number on his company account soaring, and praised himself from time to time. Yun Fei, the arrogant kid who demanded all food, housing and cigarettes, was left behind.

Although Yang Guang explained what he should do, in order to free him from the tedious work of the front-line cao machine faster, Yunfei explained to Yang Guang in detail the classification system for cao workers in the CNC workshop.

What Yunfei meant was that the top technicians were Yang Guang and Wu Zhongda, who were responsible for the daily management of the entire factory, understanding customer needs, and communicating with other departments; Process engineer for parts and CNC machining process programming; the third level is responsible for the debugging of CNC machine tool processing programs, completing tool setting, sharpening tools, first piece trial cutting, ensuring the processing quality of parts and during the processing Carry out basic operations such as tool compensation for worn tools; the fourth level is the most common general operations.

Hearing Yun Fei's description, Yang Guang's mouth opened wide.

In this way, the operation of the entire CNC workshop does not require too many skilled workers.Because the main work of these skilled workers is to debug the programs prepared by the process engineers on the upper layer, so that they are freed from the front-line production, and they don't have to wait for one machine tool to finish processing and install another one.And those workers engaged in front-line operations will take over the work of these skilled technicians guarding the machine tools.

According to Yunfei's mode of operation, not only the processing capacity of the entire factory will increase a lot, but the demand for skilled technicians will also be reduced to the maximum extent, and the cost will also be reduced a lot. After all, the salary of a skilled technician is at least Twice as much as a general worker who knows nothing.

Taking the more than ten CNC machine tools of Qingfeng Machinery as an example, if there are two shifts, only four skilled workers are enough.

"Master, if this is the case, we only need two skilled workers for each shift. Wouldn't there be too many skilled workers in the CNC workshop?" Wanting to understand the benefits of subdividing workers and jobs in this way, Yang Light suddenly became troubled.After all, there are far less than four CNC technicians trained by Yunfei.

"This can't be counted as you think. After all, although our factory now has a lot of CNC machine tools, there are also many types. Another thing is that although our factory's business processes a lot of parts in large batches, those small batches of single pieces There are also a lot of complex and high-precision parts business. If there are too few skilled workers, we can only give up these businesses that require relatively high personal quality of workers. These workers are the foundation for our future development and growth. Of course, There will definitely be a lot of walking here, so we should choose those workers who are relatively stable for training, and don’t end up being poached by other factories just after training, and even if we want to cry at that time, we won’t be able to cry.” Yun Fei said: Yang Guang explained.

The current Qingfeng Machinery has not yet reached the point where it will save costs at all costs.After all, CNC machining has just emerged in private factories, and the profits of CNC machining business are still very high, and there is almost no competition.Otherwise, it is impossible for Qingfeng Machinery to develop from two types and three old second-hand CNC machine tools to the current five types and more than ten sets in more than half a year.

In Yunfei's plan, before he leaves Qingfeng Machinery, the entire factory will have more than [-] wire-cut electric discharge machine tools. After all, the processing efficiency of this kind of machine tool is not very high, but the advantage is that it is cheap.Many parts of Qingfeng Machinery require this kind of machine tool that can only process flat surfaces.CNC lathes are the most important. After all, most of Qingfeng Machinery’s business is rotary parts. However, there are dozens of ordinary lathes in ordinary machining workshops. Therefore, the main task of Qingfeng Machinery’s CNC lathes is to process large quantities of parts. Carrying out precision lathes and processing relatively complex single-piece small-batch parts, the plan is to reach [-] CNC lathes by the end of next year.

Due to the high price of machining centers, the price of one machining center is almost worth three CNC milling machines.The entire Pearl River Delta region is dominated by light industry, and the equipment manufacturing industry cannot compare with those heavy industry regions. Therefore, in Yunfei's plan, there will also be ten CNC milling machines.As for the machining center, it is an inevitable trend in the development of the CNC machining industry in the next 20 years. Although the price is expensive, Yunfei still has a plan to increase it to five.

These plans were drawn up by Yun Feili and planned to be handed over to Ye Qingfeng at the end of the year.He also knew that the funds needed for the equipment in his plan alone would exceed the sum of the current value of Qingfeng machinery and equipment.Yunfei didn't know whether Wang Qingfeng would agree to his plan. Anyway, the CNC system he copied from later generations was basically completed. After the Spring Festival, he would go to Huadu CNC. At that time, as long as it goes well, he will leave Qingfeng Machinery It's time.

This plan has not yet been formed into a written document, it just has a prototype in his mind.

The reason why Yun Fei wanted to submit it to Wang Qingfeng without certainty was that this plan was just to repay Wang Qingfeng for taking him in.

Out of his understanding of Wang Qingfeng, Yun Fei doesn't think that Qingfeng Machinery will develop much after he leaves, but even so, with the current processing capabilities of Qingfeng Machinery, as long as Wang Qingfeng is not too stupid, the competition can be guaranteed to be extremely fierce in the future based on the era.

Since God gave him the opportunity to come to this era, Yunfei is unwilling to waste this opportunity, and wants to change the situation in future generations where high-end CNC machine tools are monopolized and blackmailed by foreigners.

After all, it is a shame for the entire machinery industry that a big country cannot produce high-end precision CNC machine tools.Yun Fei wants to make his domestic counterparts in this world no longer be ashamed, so he must start working hard now.

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