Big Country Intelligent Manufacturing
Chapter 139
Looking at the faces of everyone, Xu Zhenming smiled and hit the run button.
This time, he arranged four patterns of the same clothing model on the laptop: zero angle, seventy-five degrees, one hundred and fifty degrees, and mirror inversion angle.He is going to pass an experiment while observing the synchronization performance and accuracy of the tool system steering.
"Buzzing..."
After a while, the clothing computer model cutting machine began to work, and the clothing model was quickly cut on the working platform.
This time, the turning of the tool is synchronized with the X-axis and Y-axis very accurately. The cut of the kraft paper is very smooth, and the area where the blade tip touches the kraft paper is small, and there is almost no damage.
In less than three minutes, the four garment samples have been cut.On each sample board, the head of the garment computer cutting machine has the number of the garment sample written with a marker.
The head tool system designed by Xu Zhenming can be installed with three types of knives, one is a turning tool, which can be used to cut the contour of the garment template; the two are not turning knives, and two different color markers can be installed. Mark the model and specifications for the model.
This system is very advanced. It has one more tool than the computer model cutting machine of foreign brands, and the mechanical system is also much more complicated.
"Okay! There is no problem with cutting, and no problem with writing. Let's look at the accuracy of the clothing model below!"
"It must be very accurate! Our company has not had a machine with low precision!"
"Hehe... I want to sleep beautifully tonight!"
The technicians under Zhang Lin were all laughing and talking when they saw this scene.
They were all quite excited, their cheeks were reddish around the computer model cutting machine, helping Zhang Lin to take out the four models and prepare to compare them.
Zhang Lin is very experienced. He overlapped the four models and carefully observed the light.
The overlap of the template is very good, the outer contours are almost identical, and the error is almost negligible.According to visual inspection, this error is between 0.05 mm and 0.1 mm, which can fully meet customer requirements.
"Manager Zhang, don’t be so troublesome to compare clothing models! You shuffle the order of the four models and put them in the cutting outline of kraft paper again. Four models can be put into the outline, and the accuracy of this computerized clothing model cutting machine can reach Up to the 0.05mm level!"
Looking at Zhang Lin's serious comparison, Xu Zhenming smiled and taught him a set of model comparison experience.This set of experience was developed by him. Although the method is relatively earthy, it is very practical, simple and fast!
For equipment such as clothing computer model cutting machine, as long as it can ensure that the contours of the four models with different angles are uniform, the accuracy requirements have already met the technical parameters.
As for the size error between the actual size of the model and the theoretical size, it can be adjusted by adjusting the compensation data of the clothing computer model cutting machine. It can be adjusted by 0.025 mm each time, and it can always be adjusted to the most accurate state!
"Oh! Is there another way? Ha ha... I didn't expect it!"
At this moment, Zhang Lin scratched the back of his head and smiled blushingly.He could understand the meaning of Xu Zhenming's teaching experience, and he felt very practical and clever.
He put the template back into the cut outline as ordered by Xu Zhenming, and looked at Xu Zhenming, his eyes full of admiration.
The same goes for other technicians, their eyes looking at Xu Zhenming are different.As soon as the expert reaches out his hand, he will know if there is any.Xu Zhenming passed on a little technical experience from time to time, which has convinced everyone.
"Report to Mr. Xu! The four templates have been put into the outline, almost all of them fit perfectly! From this point of view, the mechanical performance accuracy of our clothing computer model cutting machine is very high, and it can perfectly reflect the commands issued by the CNC control system! "
At this time, Zhang Lin's cheeks were reddish, and he reported the test results loudly.
It can be said that another major product of Yiming Company is about to come out!He happens to be the product manager of this product, and he is naturally very excited.
"Papa..."
"That's it! Haha..."
"Not drunk tonight!"
The technicians under Zhang Lin applauded excitedly when they saw this scene.
People like them may be happier than Zhang Lin because they want to get a product development bonus, laughing and yelling.
Seeing that everyone was in a good mood, Xu Zhenming closed the laptop and prepared to clean up and go back to his office.He stayed here for a whole day, and many official duties were waiting for him to give instructions and processing.
"Mr. Xu! According to the technical requirements of the drawings, the flatness of the working platform of the clothing computer model cutting machine must reach an accuracy of 0.05 mm. In this way, each aluminum alloy platform must be processed on a gantry milling machine, which has very low work efficiency and a very high cost. High! Not only that, but the processing cycle is also relatively long!"
At this time, Zhang Lin came to Xu Zhenming's side and reported the situation with a smile.As a product manager, he always considers the processing cycle and cost of the garment computer model cutting machine.
As the saying goes, seek politics in its place!Xu Zhenming feels quite happy that Zhang Lin can actively consider these details.He glanced at Zhang Lin before him, smiled and said: "You have to start the machine and think of more simple and practical ways to solve the problems of production, assembly and debugging of the clothing computer model cutting machine."
"Hehe..." Zhang Lin just smiled bitterly when he heard this.He currently has no good way to solve the problem of plane milling on the working platform, so he scratched his head and asked Xu Zhenming.
Taking a look at Zhang Lin's appearance, Xu Zhen smiled and said, "The method of milling the working plane is actually very simple!"
"Huh? Simple?"
Zhang Lin was surprised.
It was the same with everyone at the scene, all looking at Xu Zhenming with surprised eyes.
These people are very surprised, and want to know what their little boss Xu Zhenming can say and come up with!
Looking at everyone's expressions, Xu Zhenming pointed to the clothing computer model cutting machine next to him and said: "The work platform of the clothing computer model cutting machine uses the clothing computer model cutting machine to brush the plane!"
"Okay, I get it now!"
Zhang Lin's response was quick and it made it through.He was excited and incoherent, and said hurriedly:
"Change the head of the clothing computer model cutting machine to a milling cutter head driven by an ordinary small motor, and input a cycle program that draws a straight line back and forth! This, in this way, this clothing computer model cutting machine becomes A super large CNC plane milling machine can automatically mill planes!"
Zhang Lin was talking dancing and dancing, pointing excitedly while talking.
"Yes! This method is wonderful!"
"Simple and practical, adapt to local conditions! Only our company in the country has the ability to manufacture so many CNC plane milling machines!"
"Mr Xu's method is really simple!"
At this time, the other technicians understood Zhang Lin's explanation, and they were talking excitedly, with an excited smile on their faces.
By now, they all have to admire their bosses for being smart and different from ordinary people.
Inspired by Xu Zhenming, an elderly fitter suddenly danced and said: “We replaced the milling cutter with a twist drill bit, and these clothing computer model cutting machines will become a CNC plane drilling machine, which can automatically feed the work platform and Drill holes in polyester fiberboard."
"Yes, yes! Just do it!"
"It just can be used to age the clothing computer model cutting machine! While aging, make the working platform and polyester fiber board!"
"Haha... This method is similar to Xu's method! I suggest replacing it with a dual-tool head, one for the twist drill and one for the end mill!"
Under Xu Zhenming's enlightenment, the workers' thinking became more and more open and all kinds of fantastic ideas came.
This situation is exactly what Xu Zhenming expected!
He hopes that his employees can actively use their brains, engage in small inventions and small creations, and improve production processes.In fact, he had seen all these small inventions, and he didn't say it directly.In an enterprise, if the boss is too strong to take care of everything, and the employees are too smart to use their brains, there is no hope for this enterprise.
Xu Zhenming didn't want his Yiming company to become that kind of unhealthy company, so he said that half of it was left.At present, he has successfully mobilized the enthusiasm of the employees, and Yiming's company is moving towards a healthy side.
Thinking of this, he and Zhang Lin confessed a few words and asked Zhang Lin: Three days later, take out the finished product of a 2 meters long and 1.2 wide clothing computer model cutting machine, and strive to debug it before the Spring Festival holiday, for the holiday To prepare for large-scale production.
After arranging these, he left with peace of mind.In the next few days, while handling official duties and instructions, he designed and perfected the mechanical drawings of the painting robot and the control program of the PID control system of the automatic painting and baking production line.
Among these two designs, the PID control system is much simpler for Xu Zhenming.The workstation still uses his familiar multi-core single-chip microcomputer; the temperature sensor uses a platinum thermocouple; the flow sensor uses a four-type digital instrument; the actuator uses electric butterfly valves, solenoid valves, hydraulic actuators and pneumatic actuators.
Xu Zhenming has come into contact with these components and has a good understanding of product performance and technical parameters.In this aspect of equipment selection, you do not need to check information, just draw it directly in the drawing.
Therefore, in the automatic spray paint and baking paint production line project, the automatic control PID system is the first to complete the design work.Xu Zhenming printed the drawings and handed them directly to Liu Yangde to purchase the selected components and supporting parts.
Just after he was busy with these tasks, he received a call from Wu Yan: "Mr. Xu! We have arrived at Suning Airport. Tonight, you have to treat us to meet the dust!"
"Okay! I let the company cafeteria arrange two sumptuous dinners, and I will host you personally!" Xu Zhenming smiled and joked after hearing the words.
Wu Yan and his gang flew back from the city of Fujian in Southern Fujian Province.Before they came back, they also confirmed Lin Tongguang's final payment to Yiming Company, which has now been remitted to the company's bank account.Just this point, Xu Zhenming will put two tables, to entertain these heroes.
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