Super manufacturing empire
Chapter 027 Turner does not chamfer
"Starting from today, Feng Wen will do his best to rough machining the connecting flanges, and strive to complete the rough machining of these flanges in three days. Chen Fei will perform a motorized adjustment of the machine and stare at the production site. Keep an eye on the scene. I don’t want quality accidents to happen again. As for the machining center, Mazak is not busy processing other products for the time being. Hu Cheng first prepares various tools, and the lathe finishes the first process, and then immediately continues. ..."
Early in the morning, Yunkai gathered all the front-line people in the workshop.
A weekly production task scheduling meeting is held every Monday morning, and a production summary meeting is held at the end of get off work on Saturday afternoon. Such a meeting is a common practice in a small factory such as Logan, starting from Yunkai as a master.
Even many small factories in the surrounding area have begun to learn the regular production meeting system of Logan Factory.
Long-term customer orders are placed in advance. From the beginning of the week, everyone should be clear about what the focus of this week is and what they should do.Then at the weekend, summarize the problems that occurred during the week, analyze why they occurred, and how to avoid them.
All this was learned by Yun Kai in the coastal area.
For a small factory with a small scale, the most serious problem is not the lack of technical strength, but the chaotic management.
One person often has many positions concurrently, which makes production tasks unplanned. Workers don't know what to do next, what work is more urgent, and what is not urgent. Generally, managers arrange what to do.
Logan, like the private enterprises in Chengdu, has a six-day and eight-hour work system. It is normal to work overtime, unless the company has no production business.Except for the global financial turmoil caused by the US subprime mortgage crisis in 2008, China's foreign trade has been greatly affected, and it lasted until one year. Few of the many small-scale processing enterprises in Chengdu were not full of business.
Yunkai returned to Rongcheng and entered Longguang Factory after the financial crisis.
"For other customers' work, for small batches that are not difficult, Chen Fei adjusts the machine and lets other people do it. If it can be controlled, how to supervise it? I don't need to talk more about this, right?" Staring closely at Chen Fei and Feng Wen.
To complete the processing tasks of the Aerospace Fourteen Group as soon as possible, if the two people do not cooperate well, they will not be able to complete it.
"No problem!" The two knew that, whenever possible, Yun Kai would not speak to them so strongly.
"The machining center is divided into two shifts. Hu Cheng, Liu Bin, and Sun Yuecheng are in the day shift, and the others are in the evening shift with me! After each process is completed, clean your own burrs and don't leave everything to the fitter! In the next process, if you find that there is no chamfering or burr removal in the previous process, just return it! Sister Zhou, you have to pay attention to this matter. If anyone is chirping, you just ask me!"
The worst habit of Logan Factory is that no matter whether it is a turner or a miller, it has not been developed to remove the burrs produced in this process.Yun Kai has been holding on tightly.
But for more than a month after leaving his job, Yang Wei, who had no control over the entire factory, burned a high incense when he was able to let these awesome young workers work. How could he dare to talk about these small problems?
"Don't think I'm joking! Especially Chen Fei and Feng Wen. Didn't I tell you that lathes don’t chamfer, and they didn’t learn? For such a simple question, I need to remind me many times? Military products and foreign trade requirements What is it, don’t tell me you don’t know why you have been in Logan for so long, why can’t you develop such a habit? Go and see for yourself some time ago, how many of the customers returned the goods because you didn’t fail. Horn? Why is there so many processes and no one has proposed it? Do you think this is a very reasonable thing?" Yun Kai is most worried about this problem now.
Military products and foreign trade parts have strict tolerance and size control, and more stringent requirements for appearance!
Especially for military products, don't think that delivery can be completed when produced according to the technical requirements of the drawings.
The appearance quality and surface roughness must be at least one level higher than the technical requirements on the drawing, otherwise, those inspections will directly judge the unqualified, no matter how well your processed dimensions meet the requirements.
These appearances do not affect the use, but they cannot increase the service life of the parts!Therefore, the inspection requirements are particularly strict!
This is the unwritten delivery rule of foreign trade and military products!
In this regard, inspection has a great responsibility, especially process inspection.
But the Longguang factory is a wonderful work, and the inspection is not under the control of the master who coordinates the production of the entire workshop!Just because they are relatives of the boss.
The first three inspections (the national standard gb/t19001 and the national military standard gjb9001b) that should have been the first three inspections clearly stipulate that for mass production of three or more, the first three inspections are required, that is, the operator’s self-inspection and the worker Mutual inspections and special inspections by inspectors) are basically useless in the Longguang factory.
The full-time inspection and inspection during the production process also does not.
Because Logan's inspections are all relatives or friends of the boss and his wife, they are not managed by Yunkai, and are independent of the entire workshop production system.This kind of strange thing exists in many small factories like Longguang.
It is precisely for this reason that the soul of the entire factory like the master is so important!
The quality of the Longguang factory is not supervised and controlled by full-time inspectors, but master Yunkai and the production workers themselves control it.
"On the fitter's side, pay attention to those jobs that need to be drilled and tapped first! Okay, don't talk nonsense, just go to work, I need to see the equipment running within five minutes!" Yunkai finished , Except for the apprentice who just entered, everyone who knew Yunkai hurriedly walked towards their equipment area.
In Yun Kai's strength, they could feel his eagerness.
"Yunkai, what am I doing?" Although he was not convinced with Yunkai, Yang Wei also knew that if he could not complete the delivery of these replenishment businesses as soon as possible this time, he would also go in.
"What will you do?" Yun Kai sighed in his heart for the master who looked at him with a gloomy face.
Fortunately, I will not work with him for a long time.
This kind of person, showing all the hatred in his heart on his face, but pretending to be a low profile, how can he continue to associate with him?
However, he still has to stay in the Longguang Factory for a long time. As long as he doesn't cause trouble for himself, he will be content if he doesn't drag himself.
"I can't do anything!" Yun Kai actually asked what he would do. Isn't it obvious to look down on himself?
Yang Wei's originally unsightly expression was about to drip. If he hadn't thought of Gu Man's instructions, he would have to slap Yun Kai directly at this moment.
"I'm serious. Yang Wei, no matter what you think in your heart, or any dissatisfaction, I hope you don't show it in front of me. How I returned to Longguang, I think you should be very clear that this batch of work is over After that, I will leave Longguang. I think, on this point, Wu Feng and Li Shufen should have told you very clearly..." Yun Kai looks like we can't be friends, but we are not enemies.
"Design, craftsmanship, programming, there is no problem, if it weren't for Hu Cheng, they cheated me and told me that these materials are the same, how can I substitute the materials, how can I let you get the opportunity to cheat my uncle!" Yang Wei confronted. Yun Kai gritted his teeth and said.
"You can't blame others for these things. In the workshop, management is a big subject. Managers must first set an example. Forget it, let's not say that these are useful and useless. Help me make the 3D drawings that the machining center needs to process. If you want, you can follow me for a while..." Yunkai wanted to talk to Yang Wei about the management tips in these small factories, but Seeing his dislike look, I could only stop.
If Yang Wei can cooperate with him, his work these days will be very easy.
For those who push all the problems to others and don't find the reasons for themselves, Yun Kai doesn't even bother to communicate with him.
Such a person will never admit that he is wrong.
"Master, where does the tail wing complete the process first?" At this moment, Hu Cheng asked him with the drawing of the tail wing.
"The material is heat-treated?" The tail wing of the missile, which controls the speed and direction of the entire missile during flight, will bear a lot of force, especially for testing.
"The whole body has been heat-treated, can we process it in place at one time?" The processing time is short, and Hu Cheng wants to process it in one go, so that only two clampings can be completed...
"No, it must be roughed first, the upper grinder grinds the thickness of the two sides into place, and then the weight-reducing cavity is cut by wire cutting and then finished..." Yun Kai said seriously to Hu Cheng after reading the drawings.
"If the finishing is in place first, wouldn't it save a lot of time? Last time we processed it like this..." Although Hu Cheng followed Yunkai for a long time, he hadn't done these experiments before that. The tail...
"The last time you processed this way, it was because of the deformation after cutting these weight-reducing cavities on-line at the end! Didn’t you ask when you processed it? Or no one told you that this batch of tail fins is not just because there are three substitutes. And scrap it? Or, is your technique taught by your wife?" Yun Kai was very popular.
There is a problem with this batch of tails, and the biggest problem is deformation!
The flying speed of the missile is very fast. If the tail wing deforms, it will affect the direction of the air flow, which will cause the missile's flight direction to have a slight difference, resulting in a decrease in strike accuracy...
"I don't even have a teacher..." Hu Cheng heard his master scold that his skills were taught by the teacher.
Master, are you confused?
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